Technical Manual · Water & WUE
Water System & WUE — Cockpit Methodology & Formulas
Every input, formula, constant, output, and reference behind the Water System & WUE cockpit. All derived values originate from the deterministic engine js/conv-engine.js (CONV_CALC.waterFlowLpmForWue, wueFromFlowLpm) anchored to the single-scenario basis in CONV_MODEL — no back-solved constants, no random values. Real-time instrument reads (flow meter, conductivity probe, ΔP transducer) override the basis values when the cockpit is live.
01 Purpose & engineering basis
The cockpit monitors three interlocked water subsystems in a conventional data-centre facility: (1) cooling-tower makeup water — quantified by WUE; (2) water treatment — chemical dosing, TDS control, blowdown scheduling, and ASHRAE 188 / ISO 11731-2 Legionella management; and (3) filtration — multimedia pre-treatment with differential-pressure alarming at the 2.0 bar threshold. Its primary KPI, WUE, is derived from a single frozen scenario basis and then continuously refined by live sensor reads.
Engineering basis: conv review document 09 ("09-engineering-basis-and-calculations.md") lines 99–104 and 189–190, cross-referenced against the Uptime Institute WUE metric definition. The single-scenario IT load is 1,850 kW (current) against a design capacity of 2,000 kW. Every water-volume number on every page of the Conventional BMS suite is derived from the same CONV_MODEL object so the suite is internally consistent.
CONV_CALC.02 Inputs — water-quality probe reads & valve controls
The cockpit receives two classes of input: (a) basis constants from CONV_MODEL (fixed scenario values) and (b) live sensor reads from water-quality probes and valve position feedback. The table below distinguishes them.
| Input | Symbol | Unit | Type | Meaning |
|---|---|---|---|---|
IT load it_load_kw | PIT | kW | Basis (1,850 kW) | Current IT power draw — single source of truth from CONV_MODEL. Live cockpit may read the EPMS meter; basis value is the scenario anchor. |
WUE basis wue_l_per_kwh | WUE | L/kWh | Basis (1.20 L/kWh) | Site water-usage effectiveness. Basis value from doc-09 line 13. Live read: back-computed from measured flow meter ÷ IT load. |
Makeup flow flow_lpm | Qmu | L/min | Sensor-read (flow meter) | Instantaneous makeup water entering the cooling-tower basin. Sensor primary; basis derivation is the fallback. |
Conductivity / TDS tds_ppm | TDS | ppm (mg/L) | Sensor-read (conductivity probe) | Total dissolved solids in tower basin water. Drives blowdown logic and cycles-of-concentration calculation. |
Feed-water TDS tds_feed_ppm | TDSfeed | ppm | Sensor-read or lab sample | Mains / RO permeate TDS. Used in cycles-of-concentration formula. |
Filtration ΔP delta_p_bar | ΔP | bar | Sensor-read (ΔP transducer) | Differential pressure across the multimedia/sand filter. Threshold 2.0 bar triggers backwash alarm. |
Valve states valve_* | — | open / closed / % | Control feedback | Blowdown valve, makeup valve, bypass valve positions — logged for audit and interlock checks. |
Chemical dosing dose_* | — | L/hr or kg/day | Controller feedback | Biocide, scale inhibitor, and corrosion inhibitor dosing rates — inputs to ASHRAE 188 Water Management Plan compliance log. |
03 Calculation methodology
All formulas below are implemented in js/conv-engine.js. Function names are exact. The engine is ES5-safe, deterministic, and zero-build.
WUE definition (Rule 3 — IT-energy denominator)
wueFromFlowLpm(m, flowLpm). Denominator = IT energy. Basis: 1.20 L/kWh (doc-09 line 13). This is a basis/target value; the sensor-read flow meter back-computes live WUE each scan.conv review 09 · BASIS
Instant makeup-water flow from WUE
waterFlowLpmForWue(m). Converts the per-hour WUE rate to a per-minute flow for instrumentation display. Check: (1.20 × 1850) / 60 = 37.0 L/min.conv review 09 · DERIVED
Q_mu (37.0 L/min at basis) is the net fresh water added to replace evaporation + blowdown + drift. The circulation flow through the tower deck and heat exchangers is typically 20–50× larger. The two must never be conflated — confusing them overstates WUE consumption by that factor.Annual water consumption
Cycles of concentration & blowdown
Filtration differential pressure
Legionella / microbiological monitoring (ASHRAE 188)
04 Constants & data sources
Every constant lives in the deep-frozen CONV_MODEL with a // source: comment citing the review document and line number. Water-relevant constants:
| Constant | Value | Unit | Source | Type |
|---|---|---|---|---|
wue_l_per_kwh | 1.20 | L/kWh IT | doc-09 line 13; doc-01 §3 | Basis (target) |
it_load_kw | 1,850 | kW | doc-09 line 10 | Basis (current) |
| Annual hours | 8,760 | hr/yr | Calendar constant | Fixed |
| Max CoC | 5 | — | Water management practice; ASHRAE 188 guidance | Operational target |
| Filtration ΔP alarm | 2.0 | bar | Site commissioning data sheet | Instrument threshold |
| Legionella action level | <1 CFU/100 mL | CFU/100 mL | ASHRAE 188 | Regulatory threshold |
| HPC operational target | ≤1×10³ CFU/mL | CFU/mL | ISO 11731-2 | Operational target |
wue_l_per_kwh = 1.20 is a basis target from the engineering review — it is what the system was designed to achieve. In live cockpit operation the flow meter provides actual Q_mu; the system back-computes actual WUE via wueFromFlowLpm(). When the two diverge (actual WUE > 1.20), the delta surfaces as a water-efficiency alert. The basis chip on the KPI panel always labels which value is shown.05 Outputs
| Output | Formula | Unit | Interpretation |
|---|---|---|---|
| WUE (basis) | CONV_MODEL.environment.wue_l_per_kwh | L/kWh | Target value from engineering review. Green chip on cockpit. |
| WUE (live) | wueFromFlowLpm(lpm) | L/kWh | Computed from measured flow meter. Alarm if > basis. |
| Instant makeup flow | waterFlowLpmForWue(m) | L/min | 37.0 L/min at basis. Flow-meter primary. |
| Annual water consumption | WUE × P_IT × 8760 | L/yr (ML/yr) | ≈ 19.4 ML/yr at basis. Summary panel. |
| Cycles of concentration | TDS_basin / TDS_feed | — | Target ≤ 5. Amber alert at CoC > 4.5, red at CoC > 5. |
| Blowdown flow | Q_mu / (CoC − 1) | L/min | Required blowdown to maintain target CoC. |
| Filtration ΔP status | ΔP transducer reading | bar | Green <1.5 bar, amber 1.5–2.0, red ≥ 2.0 (backwash required). |
| Legionella / HPC status | Lab / online probe result | CFU/mL or CFU/100 mL | ASHRAE 188 action-level indicator. |
| Chemical dosing status | Dosing controller feedback | L/hr / kg/day | On-duty/off indicator per biocide and inhibitor channel. |
06 Worked example
Scenario: basis IT load 1,850 kW, WUE 1.20 L/kWh, TDSfeed = 150 ppm, TDSbasin = 600 ppm (CoC = 4), filtration ΔP = 1.1 bar. All numbers reproduce CONV_CALC output exactly.
- Instant makeup flow:
Q_mu = (1.20 × 1850) / 60 =37.0 L/min (basis; flow meter overrides in live mode) - Annual water consumption:
1.20 × 1850 × 8760 =19,447,200 L ≈ 19.4 ML/yr - Live WUE back-compute (if meter reads 38.5 L/min):
(38.5 × 60) / 1850 =1.249 L/kWh → above basis 1.20, water-efficiency alert - Cycles of concentration:
600 / 150 =CoC 4.0 (within ≤ 5 target ✓) - Required blowdown to hold CoC = 4:
37.0 / (4 − 1) =12.3 L/min - Filtration ΔP = 1.1 bar → NORMAL (threshold 2.0 bar, no backwash required)
- Annual water with blowdown included: evaporation =
37.0 − 12.3 − ~0.07 (drift) ≈24.6 L/min evaporated; total input = 37.0 L/min makeup (steady state)
07 References & standards
- ASHRAE 188 (2021) — Legionellosis: Risk Management for Building Water Systems. Mandates a Water Management Plan for cooling towers including control targets, sampling schedules, corrective actions, and record retention. The cockpit's biocide dosing and Legionella status indicators are ASHRAE 188 WMP deliverables.
- ISO 11731-2 — Water quality — Detection and enumeration of Legionella — Part 2: Direct membrane filtration method for waters with low bacterial counts. HPC ≤ 1×10³ CFU/mL operational target cited from this standard.
- Uptime Institute WUE Metric — Water Usage Effectiveness white paper. Defines WUE = annual site water ÷ annual IT energy. Source of the IT-denominator Rule 3.
- conv review 09 — "09-engineering-basis-and-calculations.md" lines 99–104, 189–190. Single-scenario basis for WUE 1.20 L/kWh, IT load 1,850 kW, and the water-flow contract of the Conventional BMS suite.
- Engine source —
js/conv-engine.js(CONV_CALC v1.0.0) + frozenCONV_MODEL. Functions:waterFlowLpmForWue(),wueFromFlowLpm().
08 Assumptions & limitations
The WUE basis (1.20 L/kWh) is a site target from the engineering review — it assumes steady-state operation at 1,850 kW IT load with the cooling tower operating at design cycles of concentration and no abnormal evaporative losses. Actual WUE varies with ambient wet-bulb temperature (higher in summer), partial-load operation, and tower maintenance state; the cockpit surfaces these deviations by continuously back-computing live WUE from the flow meter. The annual 19.4 ML figure assumes 8,760 hr/yr at the stated IT load — seasonality and planned downtime will reduce the actual total. Blowdown volume estimates use the steady-state CoC formula; transient startup, chemical slug dosing, and emergency drain events are metered separately. Filtration ΔP thresholds are from site commissioning data and must be re-validated after any media replacement or hydraulic modification. This manual is an engineering education and operational reference; a licensed water-treatment engineer and microbiologist must author the site's formal ASHRAE 188 Water Management Plan.